Arch Bridge Construction - Bridges

Arch bridge construction

Arch bridges offer a durable, aesthetically distinct, and structurally efficient solution for spanning valleys, rivers, and roads. VSL specializes in the design, prefabrication, and construction of precast arch bridge structures providing tailored solutions that reduce environmental impact, optimize structural performance, and accelerate installation. From marine causeways to mountainous overpasses, VSL’s arch bridge expertise is proven worldwide.

The Importance of Arch Bridge Construction

Arch structures are not only elegant, but also extremely cost-effective. And they can be the best solution for achieving low-carbon infrastructure! As a specialist contractor, VSL is able to deliver a turnkey design and build solution.

Arch bridges are inherently strong in compression, offering a visually striking structure with high load-bearing capacity. Their curved geometry distributes loads efficiently and minimizes bending moments in the superstructure. 

Arch structures to build bridges or tunnels are super efficient elements when it comes to usage of materials. Savings of up to 50% of concrete and 75% of rebar is often achieved when compared to conventional structures made of abutment walls and deck, which can translate into up to 75% saving in terms of Co2 footprint. They generally span between 10 and up to 35meters.

Precast arch segments allow for off-site fabrication and rapid on-site assembly, reducing construction time, road closures, and environmental disruption. The design also enables lower material consumption and carbon footprint. 

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VSL’s Arch Bridge Construction Services

VSL is able to provide an integrated offer from A to Z: as a specialist contractor, we can deliver a turnkey design and build solution, combining:

Full Design and Engineering Scope

• Precast arch system design adapted to site geometry and span requirements
• Integration of VSoL® MSE (mechanically stabilized earth) walls and barrier systems
• Collaboration with local authorities and consultants for permitting and approvals

Fabrication and Supply

• Custom mold design and fabrication for arch segments
• Off-site precasting of arches, barriers, and wall panels
• Logistics and transport management to optimize delivery and site access

Erection and Assembly

• Segment Installation: Efficient lifting and rotation using proprietary devices (hydraulic or electric hoist systems)
• Bracing-Free Assembly: Innovative construction methods that eliminate temporary bracing before crown closure
• Gantry and Crane-Based Systems: Adapted to marine, mountainous, or constrained urban environments

Additional Capabilities

• Foundation design and construction in collaboration with geotechnical teams
• Post-tensioning where required in adjacent bridge elements
• Sustainable construction practices and embodied carbon reduction

Why Choose VSL for Arch Bridge Construction?

  • Recognized Global Expertise in Arch Systems

    VSL is a pioneer in the development and application of precast arch bridge technologies, with notable references across the Middle East, Asia, and Europe.

  • Integrated Project Delivery

    From arch design to wall systems and foundations, VSL delivers turnkey solutions supported by its global network of technical centers and regional teams.

  • Environmental and Logistical Adaptability

    Whether spanning mangrove wetlands or steep valleys, VSL tailors construction methods to local site constraints, ensuring minimal impact and maximum efficiency.

FAQs about ARCH BRIDGE CONSTRUCTION 

These are some of the most common questions we receive. Got another one? Reach out to us!

Precast arch bridges reduce material use, allow for faster construction, and require fewer intermediate supports. They also offer aesthetic and environmental benefits. 

Yes. VSL works with partners to adapt arch span, rise, and wall integration to meet geometric, geotechnical, and logistical constraints. 

VSL uses proprietary rotation and placement equipment to install segments precisely. In some cases, erection is carried out without temporary bracing, saving time and material.

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Planning an arch bridge project?

Let’s talk about how VSL can support you.